Waste Management

Leachate Treatment That Actually Works

Landfill leachate is one of the most challenging wastewaters in existence — complex chemistry, PFAS contamination, and volumes that vary with the weather. Our atmospheric evaporation technology concentrates it on-site, cutting disposal volumes by up to 97% and keeping PFAS out of the environment.

The Challenge

Why Leachate Is the Industry's Hardest Problem

Tightening EU regulations on PFAS, ammonia, and dissolved organics are closing off traditional disposal routes — and landfill operators are left with few viable options.

Leachate — The Hardest Wastewater in Industry

Landfill leachate contains a near-impossible mix of dissolved organics, ammonia, heavy metals, PFAS, and microplastics. Conventional treatment struggles to keep up — and discharge limits keep tightening.

PFAS Contamination

Firefighting foam and persistent pollutants from disposed goods accumulate in leachate. PFAS cannot be destroyed by conventional treatment and are increasingly subject to near-zero discharge thresholds.

Seasonal Volume Spikes

Leachate generation fluctuates dramatically with rainfall. Facilities must handle peak volumes that can overwhelm storage and off-site disposal capacity — creating costly bottlenecks.

Rising Transport & Disposal Costs

Off-site leachate disposal by tanker is expensive, emission-heavy, and logistically complex. As regulations tighten, approved disposal routes are becoming scarcer and more costly.

The Helios Solution

Concentrate the Problem. Eliminate the Bulk.

Rather than trying to treat leachate to discharge quality — an increasingly difficult standard — our technology concentrates it. Up to 97% of the liquid volume evaporates as clean water vapour, leaving behind a small, manageable concentrate containing the PFAS, metals, and organics.

That concentrate is a fraction of the original volume — far easier and cheaper to transport and dispose of responsibly. Our unit operates continuously on-site, adapting to seasonal fluctuations automatically. Zero capital cost, fully maintained by us.

Landfill leachate from municipal and industrial waste sites
Sorting facility process water and floor wash-down
Biogas plant digestate liquid fraction
Composting facility drainage and leachate
Transfer station wash-down water
Contaminated stormwater from waste storage areas
Results

What You Can Expect

90–97%

Volume Reduction

Dramatically less leachate to transport and dispose of

PFAS

Retained in Concentrate

PFAS stays in the small residual — not discharged

0

Upfront Investment

Water-as-a-Service — we own and operate the equipment

24/7

Automated Operation

Runs continuously regardless of volume fluctuations

Case Studies

Proven in Waste Management

Stena Recycling
Stena Recycling

Stena Recycling

Waste Management

Challenge

Process water from various industries contains substances that are difficult to treat with conventional technology. Many flows carry high alternative costs and generate large waste volumes if left untreated.

Solution

A full-scale demonstration plant powered by residual heat — continuously treating mixed industrial water streams while serving as a testbed for next-generation purification materials.

Results

  • 6,000 m³ treated annually
  • 90% waste volume reduction
  • 15 m³/day continuous treatment capacity
  • Flexible operation on recovered heat
  • 2024 production start
  • 16 t CO₂ saved annually
Read case study
Stena Recycling
Stena Recycling

Stena Recycling

Waste Management

Challenge

Discarded firefighting foam is over 97% water but contains highly persistent PFAS chemicals requiring specialist handling. Previously, entire water volumes were sent for high-temperature incineration at significant cost — with no local treatment alternative available.

Solution

A dedicated PFAS treatment facility powered by residual heat, concentrating contaminants so that only the concentrate requires destruction — while serving as an innovation centre for optimising PFAS purification technology.

Results

  • 1,500 m³ PFAS water treated per year
  • 90% waste volume reduction
  • 30% lower costs vs. full incineration
  • 5 m³/day treatment capacity
  • 2024 production start
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SYSAV
SYSAV

SYSAV

Waste Management

Challenge

At the start of Helios’ development journey, practical trials were needed to understand which waste fractions could be handled with the new technology and to identify critical challenges in equipment and operation. The goal was to build knowledge about chemical compositions and behaviour during treatment — and to establish a foundation for future stable, commercial installations.

Solution

Small-scale tests and pilot trials were carried out during 2022, concluding in early 2023. Helios had the opportunity to test different waste types on-site — collecting chemical data, identifying technical improvements, and evaluating a new design. The project delivered valuable insights into both equipment and waste streams, and laid the groundwork for Helios Innovations’ first full-scale plants later built at Stena Recycling in Halmstad.

Results

  • 2022–2023 pilot period
  • Chemical understanding of waste fractions
  • New design validated
  • Foundation for commercial plants
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Stena Recycling
Stena Recycling

Stena Recycling

Waste Management

Challenge

Tank wash water at the facility contained a mix of oil residues, heavy metals, PFAS, and other hazardous substances — making conventional treatment processes insufficient. An effective and flexible solution was needed to ensure discharge levels remained within permitted limits.

Solution

A custom-built evaporation plant operating at atmospheric pressure and approximately 80°C, complemented by activated carbon filters to ensure high purification performance. Advanced process control allows the plant to handle a wide range of contaminants while maintaining operational reliability through continuous monitoring.

Results

  • 8,000 m³ contaminated water to treat
  • x20 waste volume reduction
  • 24 m³/day treatment capacity
  • 2024 production start
  • 5 yr long-term contract
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Ready to Solve Your Leachate Problem?

Get a free site assessment for your landfill or waste facility. We'll analyse your leachate streams and show you exactly what Helios can deliver.