Chemical & Pharmaceutical

Water Treatment for Chemical & Pharma Production

Chemical and pharmaceutical facilities produce some of the most regulated wastewater in industry — complex contaminants, strict discharge limits, and high disposal costs. Our atmospheric evaporation technology treats it on-site, with zero upfront investment.

The Challenge

Why Water Treatment Is Critical for Chemical & Pharma

Increasingly strict EU regulations on pharmaceutical residues and chemical discharge mean traditional disposal methods are no longer viable — economically or environmentally.

Complex Mixed Contaminants

Process water contains solvents, APIs, surfactants, and other compounds in combinations that resist conventional treatment methods.

Strict Discharge Limits

EU pharmaceutical and chemical discharge regulations are among the tightest — even trace-level contaminants can trigger non-compliance.

High-Concentration Streams

Reactor wash water, CIP rinses, and batch cleaning generate low-volume but highly concentrated waste that is expensive to dispose of.

Classified Waste Categories

Many chemical and pharma waste streams are classified as hazardous, driving up transport, handling, and incineration costs significantly.

The Helios Solution

On-Site Treatment. Minimal Footprint. Maximum Compliance.

Chemical and pharmaceutical plants often have residual heat available from exothermic processes, steam systems, or cooling loops. Our atmospheric evaporation technology uses exactly that energy to treat your process water on-site — reducing hazardous waste volumes by up to 97%.

You pay per cubic meter treated. We own, maintain, and operate the equipment. No capital expenditure, no technical risk, no staffing burden.

Reactor and vessel wash water
CIP (Clean-in-Place) rinse water
Laboratory and QC wastewater
Solvent-contaminated process water
API production residues in water
Scrubber and off-gas cleaning water
Results

What You Can Expect

90–97%

Volume Reduction

Dramatically less hazardous waste to transport and incinerate

~25

kWh/m³

Low energy consumption using available process heat

0

Upfront Investment

Water-as-a-Service — we own and operate the equipment

24/7

Automated Operation

Continuous treatment with remote monitoring

Case Studies

Proven in Chemical Production

Dafo Fomtec
Dafo Fomtec

Dafo Fomtec

Chemical & Pharmaceutical

Challenge

Wash water from foam production contained hazardous chemicals that could not be handled with conventional methods and required destruction. Dafo Fomtec needed a safe and efficient solution that minimises environmental impact.

Solution

An on-site treatment plant installed during spring and summer 2025, using low-temperature evaporation at atmospheric pressure to purify the water. Automated systems and continuous monitoring ensure stable purification performance and high operational reliability.

Results

  • 150 m³ wash water treated per year
  • 90% waste volume reduction
  • 0.8 m³/day treatment capacity
  • 135,000 L freshwater saved annually
  • 2025 production start
  • 16 t CO₂ saved annually (Scope 3)
Read case study
Kenvue
Kenvue

Kenvue

Chemical & Pharmaceutical

Challenge

Process water containing high levels of organic substances created a large hazardous waste stream that could not be handled by conventional methods. Incineration was the only option — until now. Kenvue needed a local, energy-efficient solution that reduced waste volumes while creating value from residual flows.

Solution

An on-site plant purifying all process water from two production streams. Using low-temperature evaporation, water is separated from organic compounds. The clean fraction is discharged to municipal sewage well within regulatory limits, while the concentrate is sent to biogas production. Continuous monitoring ensures stable operation and high purification performance.

Results

  • 1,000 m³ process water treated per year
  • 80% waste volume reduction
  • 3 m³/day treatment capacity
  • 125 MWh renewable energy from concentrate
  • 2025 production start
  • 540 kg CO₂ reduced annually
Read case study

Ready to Simplify Your Water Treatment?

Get a free site assessment for your chemical or pharmaceutical facility. We'll analyse your waste streams and show you exactly what Helios can deliver.